Design And Construction Of A 2.5KVA 24V Solar Inverter

ABSTRACT

This work is on design and construction of a 2.5KVA/24V solar inverter. Solar inverter converts the variable direct current (DC) output of a photovoltaic (PV) solar panel into a utility frequency alternating current (AC) that can be fed into a commercial electrical grid or used by a local, off-grid electrical network. It is a critical component in a photovoltaic system, allowing the use of ordinary AC-powered equipment.

In solar inverter, Solar panels produce direct electricity with the help of electrons that are moving from negative to positive direction. Most of the appliances that we use at home work on alternative current. This AC is created by the constant back and forth of the electrons from negative to positive. In AC electricity the voltage can be adjusted according to the use of the appliance.  As solar panels only produce Direct current the solar inverter is used to convert the DC to AC.

 TABLE OF CONTENTS

TITLE PAGE

APPROVAL PAGE

DEDICATION

ACKNOWLEDGEMENT

ABSTRACT

TABLE OF CONTENT

CHAPTER ONE

1.0      INTRODUCTION

1.1      BACKGROUND OF THE PROJECT

1.2      OBJECTIVE OF THE PROJECT

1.3      SCOPE OF THE PROJECT

1.4      PURPOSE OF THE PROJECT

1.5     SIGNIFICANCE OF THE PROJECT

1.6      PROBLEM OF THE PROJECT

1.7      LIMITATION OF THE PROJECT

1.8      PROJECT ORGANIZATION

CHAPTER TWO

2.0     LITERATURE REVIEW

2.1      HISTORICAL BACKGROUND OF PHOTOVOLTAIC CELL

2.2         THEORETICAL REVIEW OF SOLAR CELL

2.3          REVIEW OF SOLAR CELL EFFICIENCY

2.4      REVIEW OF SOLAR CELL MATERIALS

2.5      REVIEW OF EARLY INVERTERS

CHAPTER THREE

3.0     CONSTRUCTION

3.1      BASIC DESIGNS OF A SOLAR INVERTER

3.2      BLOCK DIAGRAM OF THE SYSTEM

3.3      DESCRIPTION OF SOLAR INVERTER UNITS

3.4      MODIFIED SINE WAVE POWER SOLAR INVERTER CIRCUIT USING IC 4093

3.5      CIRCUIT OPERATION

3.6      DESCRIPTION OF COMPONENTS USED

3.7      HOW TO CHOOSE THE BEST INVERTER BATTERY

CHAPTER FOUR

RESULT ANALYSIS

4.0      CONSTRUCTION PROCEDURE AND TESTING

4.1      CASING AND PACKAGING

4.2      ASSEMBLING OF SECTIONS

4.3      TESTING OF SYSTEM OPERATION

4.4      COST ANALYSIS

CHAPTER FIVE

5.0      CONCLUSION

5.1      RECOMMENDATION

5.2      REFERENCES

 CHAPTER ONE

1.0                                                        INTRODUCTION

Solar panels produce direct electricity with the help of electrons that are moving from negative to positive direction. Most of the appliances that we use at home work on alternative current. This AC is created by the constant back and forth of the electrons from negative to positive. In AC electricity the voltage can be adjusted according to the use of the appliance.  As solar panels only produce Direct current the solar inverter is used to convert the DC to AC.

An inverter produces square waves or a sine wave which can be used for running lights, televisions, lights, motors etc. However these inverters also produce harmonic distortion. Expensive inverters make use of lots of steps to produce a sine wave and thus are found in residential solar inverters. Basically inverters should be a large one so that it supplies enough power to all the necessary appliances.

Many people using solar inverters these days which prove that its necessity has been increased in the current years. A Solar inverter is similar to a normal electric inverter but uses the energy of the Sun, that is, Solar energy. A solar inverter helps in converting the direct current into alternate current with the help of solar power. Direct power is that power which runs in one direction inside the circuit and helps in supplying current when there is no electricity. Direct currents are used for small appliance like mobile e phones, MP3 players, IPod etc. where there is power stored in the form of battery. In case of alternative current it is the power that runs back and forth inside the circuit. The alternate power is generally used for house hold appliances. A solar inverter helps devices that run on DC power to run in AC power so that the user makes use of the AC power. If you are thinking why to use solar inverter instead of the normal electric one then it is because the solar one makes use of the solar energy which is available in abundant from the Sun and is clean and pollution free.

Solar inverters are also called as photovoltaic solar inverters. These devices can help you save lot of money.  The small-scale grid  one have just two components i.e. the panels and inverter while  the off grid systems are complicated and consists of batteries which allows users to use appliances during the night when there is no Sunlight available.  The solar panel and the batteries that are placed on rooftops attract Sun rays and then convert the Sunlight into electricity. The batteries too grab the extra electricity so that it can then be used to run appliances at night.

1.1                                             OBJECTIVE OF THE PROJECT

The main objective of the study is to design and construct a device that can collect an input dc voltage from the solar panel and convert it to 220vac output which can be use to power ac appliances. This device delivers an output power of 2.5kva to a load.

1.2                                              PURPOSE OF THE PROJECT

The purpose of a solar inverter is to transform direct current (DC) generated by a PV system into alternating current (AC), which can be sent into an AC appliances. These inverters can be used either in concert with battery systems or to directly power certain devices. They also tend to have a few identifying features that are specifically intended to be used with Photo Voltaic arrays, such as maximum power point tracking (MPPT).

1.3                                         SIGNIFICANCE OF THE PROJECT

• Solar energy has always helped in reducing global warming and green house effect.
• Also use of solar energy helps in saving money many people have started using solar based devices
• A solar inverter helps in converting the Direct current into batteries or alternative current. This helps people who use limited amount of electricity.
• There is this synchronous solar inverter that helps small homeowners and power companies as they are large in size
• Then there is this multifunction solar inverter which is the best among all and works efficiently. It converts the DC power to AC very carefully which is perfect for commercial establishments
• This inverter is cost effective i.e. less expensive than generators
• Apart from solar inverters there are other devices too that make use of solar energy namely, solar cooker, heater.
• Solar inverters are the best way and they are better than the normal electric ones. Also their maintenance does not cost much money

1.4                                           LIMITATION OF THE PROJECT

• Initially you need to shell out a lot of money for buying a solar inverter
• It will work effectively and produce direct current only when the Sunlight is strong.
• The solar panels that are used to attract Sunlight requires lots of space
• The device can work efficiently only if the presence of the Sun is strong.
• The device is powered using 24v battery.

1.5                                         SIGNIFICANCE OF THE PROJECT

Solar inverter is useful in making appliances work at residential and industrial levels, such as:

• A Solar Inverter is better optimised for solar power than the regular one. For example, it will prioritise power supply from the solar panels. This means that when the energy from the Sun is adequate like during afternoons, the inverter will draw power entirely from the solar panels to power your home or office even if public power supply is available. This can lead to huge savings on power bills [7].
• Similarly, a Solar hybrid inverter will prioritise charging from solar panels, enabling your batteries to charge via the PV panels even when public power supply is on, leading also to savings on your power bills.
• Solar inverter has always helped in reducing global warming and green house effect.
• Also use of solar inverter helps in saving money that would have used for buying fuel for conventional generator
• Some solar inverters will allow you prioritise charging to solar panels or power grid depending on the battery level. Some solar inverters are even intelligent enough just to take just as much deficit current from the grid as is required [7].
• A solar inverter helps in converting the Direct current in batteries into alternative current. This helps people who use limited amount of electricity.
• There is this synchronous solar inverter that helps small homeowners and power companies as they are large in size.
• Then there is this multifunction solar inverter which is the best among all and works efficiently. It converts the DC power to AC very carefully which is perfect for commercial establishments.
• Solar inverters are the best way and they are better than the normal electric ones. Also their maintenance does not cost much money.
• Solar Inverters can work when there is no Sunlight but provided their battery is charged fully with the help of Sunlight [7].

1.6                                              PROBLEM OF THE PROJECT

• Initially you need to shell out a lot of money for buying a solar inverter
• It will work effectively and produce direct current only when the Sunlight is strong.
• The solar panels that are used to attract Sunlight requires lots of space
• The device can work efficiently only if the presence of the Sun is strong.
• Maintenance and replacement may require more effort. In the event of a problem, a technician will need to access the roof to make repairs. Depending on your maintenance plan and warranty, this may cost you money [8].

1.7                                           LIMITATION OF THE PROJECT

• This device is rated 100w that means any load more than 1000w should for no reason applied to this device.
• The intensity of the Sun varies throughout the day. This creates an over-charging problem if the panels are connected to the battery directly, and It should also be able to tell you when you connect the panels wrongly (i.e. positive to negative, etc) and also provide protection against short-circuit. For this reason a charge controller must be used to offer protection from high voltage and current from the panels [5].
• The inverter frequency is rated at 50hz
• Iron casing and good heat sink is been used for heat absorption

1.8                                        ORGANIZATION OF THE PROJECT

This work is organized in such a way that every reader of this work will understand how solar power inverter is been made. Starting from the chapter one to chapter five focused fully on the topic at hand.

Chapter one of this work is on the introduction to solar power inverter. In this chapter, the background, significance, objective limitation and problem of solar power inverter were discussed.

Chapter two is on literature review of solar power inverter. In this chapter, all the literature pertaining to this work was reviewed.

Chapter three is on design methodology. In this chapter all the method involved during the design and construction were discussed.

Chapter four is on testing analysis. All testing that result accurate functionality was analyzed.

Chapter five is on conclusion, recommendation and references.